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China best K Series 90 Degree Hollow Shaft Bevel Helical Gear Electric Motor Speed Reducer Reverse Gear Box worm gear backdrive

Product Description

Our K series helical-bevel gear motors are an excellent choice for many applications that require energy-efficient compact drives. Due to low maintenance, it will reduce your daily operating costs

•Model Number:K/KA/KAD/KAF/KF
•Ratio:4-17500
•Rated Power:0.12-200KW
•Output Torque:Top to 50000N.m
•Input Speed: Top to 3000rpm
•Output Speed: 0.08-350r/min
•Arrangement:Bevel / Miter-Helical.

1. K series helical gear-bevel gear reducer motor has the characteristics of small size and large transmission torque
2. Designed and manufactured on the basis of module combination system, there are extremely many motor combinations, installation types and structural schemes, and the transmission ratio is fine, which meets different working conditions and realizes mechatronics.
3. High transmission efficiency, low energy consumption and superior performance.
4. High-rigidity cast iron box with ribs, gears are made of high-quality alloy steel, the surface is carburized and quenched and hardened, and the grinding teeth are finely processed, the transmission is stable, the noise is low, the bearing capacity is large, the temperature rise is low, and the life is long.
5. This series of reducers do not carry oil before leaving the factory, it is recommended to add N220 medium extreme pressure industrial gear oil in GB3141 before use.

Size:27,37,47,57,67,77,87,97,107,137,147,167
Power range:0.18KW-200KW
Ratio: 3.4- 280.6
Output Speed:0.11-440rpm
Output torque: 105-27200nm
Input speed:750rpm,1000rpm,1500rpm,1800rpm.
Output shaft diameter:25mm-120mm
Reduction stage: 2 stages, 3 stages,
Mounting way: foot mounted, shaft mounted, flange mounted
Output way: CZPT shaft
Weight:6.2KGS-770KGS
Ambient temperature:-15.00 [°C] ~ +50 [°C]
Direction of rotation of gear output shaft: CW rotation or CCW
Corrosion protection: Conservation acc. to Norm
Coating system: Standard coating, finishing coat, for all climatic zones
Color: Blue or any color you need

1. Highly Standard Modular Designed: The products are easily connected with and driven by different types of motors and various input power. The same type geared motor can be adapted to optioned powers of motors. It is therefore easy to realize different solution for varied requirements.
2. Ratio: Featured many closely divided ratios and wide range of them. Very big final ratios can be obtained through combined unites to reach extremely low output speeds.
3. Mounting Arrangement: No strict limitation to the mounting arrangement.
4. High Strength, Compact Dimension: Housings are made of high strength cast iron. Gears and shaft gears are finished with gas carburizing process and precise grounding to sequentially get high loading capacity of per certain volume.
5. Long Service Life: Under the condition of accurately selecting type size and the normal maintenance and use, main components (expect those easily-disabled parts) can last as long as up to more than 25,000 hours. Easily-disabled parts include lubricating oil, oil seals, and bearings.
6. Low Noise: All key components are finished by precisely machining, accurate assembly, and finally tested, and therefore, fairly low noise is reached.
7. High Efficiency: The efficiency of gear unit can reach 95%, The efficiency of worm gear unit can reach 89%.
8. Large radial loading ability.
9. Axial load ability of up to 5% of radial load.

1. Gears are made of high-grade alloy steel after carburizing, quenching, and finishing processes.
2. The center distance and other major both by optimizing design, the main parts and components have good compatibility.
3. The advantages, light weight, high precision, large capacity, high efficiency, high reliability, long service life, smooth operation and low noise.
4. Usually the gear speed reducers are lubricated by the oil sump and cooled naturally.
This series speed reducer can be wide applied for mining machinery, metallurgical industry, transportation, cement industry, building industry, chemical industry, textile industry, light industry and power industry, etc.

Model:	K Series – Foot-mounted, CZPT shaft output KAB Series – Foot-mounted, hollow shaft output KA Series – Keyed hollow shaft output KF Series – B5 Flange-mounted, CZPT shaft output KAF Series – B5 Flange-mounted, hollow shaft output KAZ Series – B14 Flange-mounted, hollow shaft output KAT Series – Hollow shaft output, torque arm KH, KHB, KHF, KHZ Series – Hollow shaft output, shrink disk KV, KVB, KVF, KVZ Series – Hollow shaft output, splined hollow shaft K(KA, KF, KAF, KAB, KAZ)S Series – CZPT shaft input
Housing	Cast Iron
Input power	0.12-200kw
Output torque	10-61900N.m
Output speed	0.08-261rpm
Bearing	C&U Bearing,NSK,SKF or on request
Ratio	5.36~178.37
Installation Form	Foot, Flange, Shaft Mounted
Seal	SKF,CTY,CFW or on request
Gears	Helical-bevel Gears
Input Configurations	Equipped with Electric Motors Solid Shaft Input IEC-normalized Motor Flange
Applicable Motors	Single Phase AC Motor, Three Phase AC Motor Brake Motors Inverter Motors Multi-speed Motors Explosion-proof Motor Roller Motor
Output Configurations	Solid Shaft Output Hollow Shaft Output
nstallation	Foot-mounted B5 Flange-mounted B14 Flange-mounted Shaft-mounted
Lubrication	Oil-bath and Splash Lubrication
Model:	K Series – Foot-mounted, CZPT shaft output KAB Series – Foot-mounted, hollow shaft output KA Series – Keyed hollow shaft output KF Series – B5 Flange-mounted, CZPT shaft output KAF Series – B5 Flange-mounted, hollow shaft output KAZ Series – B14 Flange-mounted, hollow shaft output KAT Series – Hollow shaft output, torque arm KH, KHB, KHF, KHZ Series – Hollow shaft output, shrink disk KV, KVB, KVF, KVZ Series – Hollow shaft output, splined hollow shaft K(KA, KF, KAF, KAB, KAZ)S Series – CZPT shaft input
Housing	Cast Iron
Input power	0.12-200kw
Output torque	10-61900N.m
Output speed	0.08-261rpm
Bearing	C&U Bearing,NSK,SKF or on request
Ratio	5.36~178.37
Installation Form	Foot, Flange, Shaft Mounted
Seal	SKF,CTY,CFW or on request
Gears	Helical-bevel Gears
Input Configurations	Equipped with Electric Motors Solid Shaft Input IEC-normalized Motor Flange
Applicable Motors	Single Phase AC Motor, Three Phase AC Motor Brake Motors Inverter Motors Multi-speed Motors Explosion-proof Motor Roller Motor
Output Configurations	Solid Shaft Output Hollow Shaft Output
nstallation	Foot-mounted B5 Flange-mounted B14 Flange-mounted Shaft-mounted
Lubrication	Oil-bath and Splash Lubrication

Application:	Motor, Machinery, Marine, Agricultural Machinery
Hardness:	Hardened Tooth Surface
Installation:	90 Degree
Layout:	Helical
Gear Shape:	Bevel Gear
Step:	Three-Step

Samples:	US$ 50/Piece 1 Piece(Min.Order) \| Request Sample

Customization:	Available \|

worm reducer

What is a worm gear reducer gearbox?

The worm gear reducer gearbox is used to change the output speed of the mechanical device. It consists of worm and helical gears mounted on the input side of the equipment. In some cases, this gear reduction system can be multi-stage, enabling extremely low output speeds. It has the advantages of low energy consumption and low vibration.
Hollow shaft worm gear reducer gearbox

Worm gear reducer gearbox is an effective device to reduce the speed of mechanical equipment. The use of hard steel or non-ferrous metals for the worm increases its efficiency. Worms made of hard steel generate more heat than worms made of mild steel. Different thermal expansion results in gaps between mating surfaces. Despite its many benefits, worm gear reducer gearboxes are prone to oil leakage, which can be a problem for a number of reasons.
Hollow shaft worm gear reducer gearboxes are available in different gear ratios and are compatible with many motor types. Some are available in dual-axis and single-axis configurations and can be mounted horizontally or vertically. They are also available in intermediate ratios, as well as four- and five-speed transmission types. They can also be connected with additional output shafts.
Another type of worm gear reducer gearbox is the multi-stage variety. This gear reducer gearbox has multiple stages, enabling it to reduce speed with extremely low output speeds. In addition to the large transmission ratio, the multi-stage gear reducer gearbox has low noise, low vibration and low energy consumption.
Worm gear reducer gearboxes offer space-saving solutions as well as increased torque. Agknx Gearbox offers worm gear reducer gearboxes that solve common deceleration problems. The company has also expanded its product range into the bathroom market. Compared with the standard gearbox, the worm gear reducer gearbox has the characteristics of lower price and better torque output.
Agknx worm gear

The Agknx type worm gear reducer gearbox has multi-tooth line contact and is widely used in heavy machinery. These gears are characterized by a high load-carrying capacity, but they are highly sensitive to misalignment and manufacturing errors. However, by employing point contact, these gears can be made more reliable and can withstand higher loads.
Another major advantage of the Agknx worm gear is its high load capacity. The tooth profile design of the gears has a high relative slip ratio, which improves efficiency and load capacity. In addition, the large angle between the sliding direction and the contact line provides a low coefficient of friction. The Agknx worm gear also features premium carburized steel and phosphor bronze castings for exceptional durability. In addition, the tooth profile is very precise, the operation is quiet, and the speed fluctuation is small.
Agknx worm gear reducer gearboxes are designed to operate for up to ten hours per day with an even load. The design of this worm gear reducer gearbox stems from Sumitomo Heavy Industries’ extensive experience in gear reducer gearboxes. The smooth surface texture and precise tooth profile of the gears ensure that the gears can withstand high loads without damaging the lubricant film. In addition, Agknx worm shafts are specially designed to have the right stiffness.
Agknx worm gear reducer gearboxes are designed to maximize load capacity while minimizing energy consumption. Its fully meshed teeth reduce surface pressure on the worm gear teeth and increase load capacity.
worm reducer Double throat worm gear

There are a few things to consider when choosing a dual-throat worm gear. First, the diameter of the root circle must match the circle pitch of the larger gear. This measurement is usually done by measuring the distance between adjacent teeth. Alternatively, the worm’s normal module can be used. It is the value entered in the worm module dialog. In addition, the axial pitch of the worm should be equal to the pitch diameter of the circular pitch.
Double-throat worm gears are an excellent choice for heavy and heavy-duty applications. The design of this worm gear is ideal for heavy-duty applications as it provides a tighter connection between the worm and the gear. It is also more compact than other types of gear and is comparable to a fine-pitch lead screw.
The efficiency of a double-throat worm gear depends on the material of the gear and worm. Typically, gears are made of case-hardened steel, while worm gears are made of bronze or cast iron. In some cases, a combination of cast iron and bronze can be used.
The deflection of the worm shaft is also affected by the tooth parameters. Tooth height, pressure angle, and size factors all affect the deflection of the worm shaft. In addition, the number of worm threads is another important parameter that affects the deflection of the worm shaft.
Double-throat worm gears are commonly used in industrial applications where high drive reduction is required. The worm has a concave and internal tooth structure that can be adjusted to achieve various ratios. Worm gears and worm gear assemblies must be properly mounted on their shafts to prevent back drive.
Brass worm gear

The basic working principle of the brass worm gear reducer gearbox is the same as that of the traditional worm gear reducer gearbox. Its axial pitch must be equal to the circumferential pitch of the larger gear. The single-thread design advances one tooth per revolution, while the double-thread design advances two teeth. The threads on the worm are either left-handed or right-handed. The lead of a worm is the distance a point on the thread of the worm moves in one revolution. The lead angle is the angle tangent to the pitch of the cylinder and the axis of the worm.
Double-thread worm gear reducer gearboxes are best for heavy loads. It provides the tightest connection between the worm and the gear. Assembly of the worm gear requires precise mounting. The keyway installation method involves drilling a square cut in the gear hole. This prevents the worm from rotating on the shaft and helps transmit torque. Then use the set screw to secure the gear to the hub.
The large fuel tank helps keep the worm gear clean and reduces heat. It also provides lubrication for extended life. Worm gear reducer gearboxes with oil reservoirs provide a lubricated environment and low-friction surfaces. Additionally, it offers multi-position installation flexibility. Additionally, its housing is cross-milled for precise alignment. It also features internal baffles for leak-free ventilation.
I260 series worm gear reducer gearboxes are one-piece iron casings with solid or hollow output shafts and tapered roller bearings. This gear reducer gearbox is designed for low to medium-horsepower applications. This gear reducer gearbox is a cost-effective option with low initial cost, the high gear ratio, and high torque in a compact package. Also, it is more shock resistant than other gear reducer gearboxes.
worm reducer Brass worm gear

Brass worm gear reducer gearbox is a reduction gear. This type of gear can provide a lot of reduction in a small package. This type of gear reducer gearbox also has the ability to generate high torque. However, it is important to understand that this gear reducer gearbox has thermal limitations, which reduce its efficiency. The choice of lubricant for this gear reducer gearbox is very flexible. However, being a yellow metal, it is important to remember that the lubricant must be non-reactive.
Worm gears are used in many consumer and industrial applications and have high reduction ratios. These gears are produced in various configurations and sizes. Worm gears are similar to spur gears but have non-parallel shafts. Worm gears are also suitable for applications requiring low output speed but high torque.
Worm gears have some distinct advantages over other gears. First, unlike standard gears, the worm rotates in a worm-like motion. This mechanism prevents reverse movement. This is because the lead angle of the worm gear is small. Additionally, the worms self-lock, helping to prevent reversal. However, this mechanism is not entirely reliable. Worm gears can be found in elevators, fishing reels, sprockets, and automotive power steering.
Another advantage of worm gears is that they are easy to manufacture. The rationale behind this design is to have two mutually perpendicular axes. Then, two or more threads are added to the worm gear. The common tangent between these two shafts intersects the pitch line of the worm gear shaft. This is the basis of transfer speed.

China best K Series 90 Degree Hollow Shaft Bevel Helical Gear Electric Motor Speed Reducer Reverse Gear Box worm gear backdrive
editor by CX 2023-05-10

China BGD204 high precision electric stepper motor 360 degree rotary table worm gear dividing electric CNC indexing turntable system small worm gearbox

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worm reducer

Worm reducer gearbox

Worm reducer gearboxes are commonly used to reduce the Agknx produced by a rotating shaft. They can achieve reduction ratios of five to sixty. In contrast, a single-stage hypoid gear can achieve up to a 120:1 reduction ratio. For further reduction, another type of gearing is used. So, a single stage worm reducer gearbox cannot achieve higher ratios than these.

Mechanics

A worm reducer gearbox is an auxiliary mechanical device that uses worms to reduce the size of a rotating shaft. These worms have a range of tooth forms. One form is a line weave twist surface. Another is a trapezoid based on a central cross section. The trapezoid can be perpendicular to the tooth cross section, or it can be normal to the root cross section. Other forms include involute helicoids and convolute worms, which use a straight line intersecting the involute generating line.
Worm gears are lubricated with a special lubricant. Because worm gears are complex, it’s important to use the correct lubricant. Worm gear manufacturers provide approved lubricants for their gears. Using unapproved gear oil can damage your reducer gearbox’s efficiency. The right lubricant depends on several factors, including load, speed, duty cycle, and expected operating temperatures.
The efficiency of a worm gear reducer gearbox depends on several factors, including losses at gear mesh, losses in the bearings, and windage in the oil seal lip. In addition, the worm gear reducer gearbox’s efficiency varies with ambient temperature and operating temperature. The worm gear reducer gearbox’s efficiency can also vary with the ratio of the load. Moreover, worm gear reducer gearboxes are subject to break-in.
Worm gear reducer gearboxes are used in many different applications. They are typically used in small electric motors, but they’re also used in conveyor systems, presses, elevators, and mining applications. Worm gears are also commonly found in stringed musical instruments.
Worm gears have excellent reduction ratios and high Agknx multiplication, and they’re often used as speed reducer gearboxes in low to medium-speed applications. However, the efficiency of worm gear reducer gearboxes decreases with increasing ratios.

Sizes

Worm reducer gearboxes come in different sizes and tooth shapes. While the tooth shape of one worm is similar to the other, different worms are designed to carry a different amount of load. For example, a circular arc worm may have a different tooth shape than one with a secondary curve. Worm gears can also be adjusted for backlash. The backlash is the difference between the advancing and receding arc.
There are two sizes of worm reducer gearboxes available from Agknx Transmission. The SW-1 and SW-5 models offer ratios of 3.5:1 to 60:1 and 5:1 to 100:1 respectively. The size of the worm reducer gearbox is determined by the required gear ratio.
Worm gears have different thread counts. One is based on the central cross-section of the worm, and the other is on the right. Worm gears can have either a single or double thread. Single-threaded gears will reduce speed by 50 percent, while double-threaded gears will reduce speed by 25 percent.
Worm gear reducer gearboxes are lightweight and highly reliable. They can accommodate a variety of NEMA input flanges and hollow output bore sizes. Worm reducer gearboxes can be found at 6 regional warehouses, with prepaid freight. To make a purchasing decision, you should consider the horsepower and Agknx requirements of your specific application.

Applications

The Worm reducer gearbox market is a global business that is dominated by the North American and European regions. The report provides in-depth information on the market trends, key challenges, and opportunities. It also examines the current state of the industry and projects future market growth. The report is organized into segments based on product type, major geographical regions, and application. It also presents statistics and key data about the market.
Worm gear reducer gearboxes have many applications. They can be used to increase the speed of convey belts. They also help reduce noise. Worm gears have many teeth that touch the gear mesh, which makes them quieter. Moreover, the worm gears require only a single stage reducer gearbox, reducing the number of moving parts in the system.
The worm gear has long life and is suitable for different industries. It is a perfect choice for elevators and other applications that need fast stopping and braking. Its compact size and ability to hold a load make it suitable for these applications. It also prevents the load from free-falling as a result of a sudden braking. Worm gears can also be used in heavy-duty machinery such as rock crushers.
Worm gears are similar to ordinary gears except that they transfer motion at a 90-degree angle. As a result, the worm gears are extremely quiet, making them a suitable option for noise sensitive applications. They are also excellent for low-voltage applications, where the noise is critical.
Worm gears are ideal for applications with space restrictions, because they require fewer gear sets. The worm gears also allow for a smaller gearbox size. Consequently, they are the perfect choice for machines that are space-constrained, such as conveyors and packaging equipment.

Cost

The lifespan of a worm gear reducer gearbox is comparable to other gear reducer gearboxes. Worm gears have a long history of innovation and use in various industries, from shipbuilding to automobile manufacturing. Today, these gear reducer gearboxes are still popular with engineers. However, there are some things to keep in mind before buying one.
In the first place, a worm reducer gearbox needs to be affordable. Generally, a worm reducer gearbox costs about $120. The price varies with the brand name and features. Some products are more expensive than others, so be sure to shop around for the best price. In addition, it is important to consider the quality and design of the worm reducer gearbox before making a purchase.
Worm gear manufacturers have made significant advancements in materials, design and manufacturing. These advancements, along with the use of advanced lubricants, have resulted in significant increases in efficiency. For example, double enveloping worm gear reducer gearboxes have improved efficiency by three to eight percentage points. This improvement was achieved through rigorous testing of manufacturing processes and materials. With these improvements, worm gear reducer gearboxes have become more desirable in today’s market.
Worm reducer gearboxes are extremely versatile and reliable, and are available in a variety of sizes. Domestic manufacturers usually stock a large selection of reducer gearboxes, and are often able to ship them the same day you place your order. Most major domestic worm gear reducer gearbox manufacturers also share some critical mounting dimensions, such as the output shaft diameter, the mounting hole location, and the overall reducer gearbox housing height. Most manufacturers also offer standardized gear ratios. Some manufacturers have also improved gear design and added synthetic lubricants for better performance.
In addition, different tooth shapes of worms can increase their load carrying capacity. They can be used on secondary curves and circular arc cross sections. Moreover, the pitch point defines the boundary of the cross section. The mesh on the receding arc is smoother than that of the advancing arc. However, in the case of negative shifting, most of the mesh is on the receding arc.
worm reducer

Self-locking function

A worm reducer gearbox has a self-locking function. When a worm is fitted with all of its addendum teeth, the total number of teeth in the system should be greater than 40. This self-locking function is achieved through the worm’s rack and pinion mechanism. The worm’s self-locking feature can prevent the load from being dropped and is useful for many applications.
The self-locking function of a worm reducer gearbox is possible for two main reasons. First of all, a worm reducer gearbox uses two or more gears. One gear is placed at the input, and the other gear runs the output shaft. This mechanism produces a torque, which is transmitted to a spur gear.
Worm reducer gearboxes can be used in a variety of industrial applications. Because of their self-locking function, they are useful for preventing back-driving. They are also helpful for lifting and holding loads. Their self-locking mechanism allows for a large gear reduction ratio without increasing the size of a gear box.
Self-locking gears can be used to prevent back-driving and inertial driving. This is useful for many industries and can prevent backdriving. However, one major disadvantage of self-locking gears is their sensitivity to operating conditions. Lubrication, vibration, and misalignment can affect their reliability.
Embodiments of the invention provide a self-locking mechanism that prevents back-driving but allows forward-driving. The self-locking mechanism may comprise first and second ratchet cams disposed about a gear member. A releasable coupling member may be interposed between the gear member and the ratchet cam. This facilitates selective coupling and decoupling.
The worm reducer gearbox has several advantages. Its compact design is ideal for many mechanical transmission systems. It also provides greater load capacity than a cross-axis helical gear mechanism.

China BGD204 high precision electric stepper motor 360 degree rotary table worm gear dividing electric CNC indexing turntable system small worm gearbox
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China 5840-31ZY 24v dc gear motor 4rpm Low Noise Large Torque dc worm gear motor 12v dc motor with gearbox Electric curtains Billboard worm gearbox back drive

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worm reducer

Worm reducer gearbox

Mechanics

Sizes

Applications

Cost

Self-locking function

China 5840-31ZY 24v dc gear motor 4rpm Low Noise Large Torque dc worm gear motor 12v dc motor with gearbox Electric curtains Billboard worm gearbox back drive
editor by Cx 2023-04-27

China 16000rpm Micro Dinamo Electric Motor DC worm gearbox design

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worm reducer

A-Drive PWC single worm reducer gearbox

A worm gear is a gear used to reduce the speed of a mechanical device. Often used in the automotive and shipbuilding industries, these gears have a lifespan comparable to many other types of reducer gearboxes. As a result, worm gears continue to be popular with engineers.

Agknx driver

Conical drive worm reducer gearboxes are an excellent choice for a variety of applications. The double-enveloping worm gear geometry of the Agknx Drive reducer gearbox provides a larger contact area and higher torque carrying capacity. This specialized gear system is also ideal for applications requiring higher precision.
Agknx Drive’s products are ideal for the solar, packaging, steel, food and pulp and paper industries. Additionally, Agknx Drive’s products are ideal for motion control and medium to heavy duty applications. The company’s dedicated sales and service teams are available to assist with your specific needs.
Agknx drive worm gear reducer gearboxes are available in single, double and triple reductions. Depending on the application, a single stage unit can transport up to 7,500 lbs. of torque. Its low-cost, compact design makes it a convenient option. Conical drive gearboxes are versatile and durable.
X & H

X & H worm gear units feature worm gear sets and are available in two different series. The X-Series includes XA versions with shaft and XF to XC versions with motor mounts. Compared to the XC compact series, the XF series offers outstanding versatility and higher efficiency. The H series combines the features of the X series with a spur gear pre-stage on the input. The H series has a die cast aluminum housing and cast iron shaft.
The X & H Worm reducer gearbox Series “H” helical gears are compatible with NMRV and C side input 56F wired motors. These gear reducer gearboxes are low cost and easy to install. They feature a cast iron housing and four threaded mounting holes.
RV seriese aluminum right angle

RV seriese aluminum right angle worm reduces versatility and durability. They are available in a variety of sizes including 25, 30, 40, 50, 63, 75, 110, 130, 150. Featuring standard NEMA motor input flanges and torque arm or foot mounting options, these reducer gearboxes are ideal for a variety of applications.
RV series worm gear reducer gearbox is made of high-quality aluminum alloy with compact structure. It also features light weight, corrosion resistance and low noise. Its housing is made of die-cast aluminum alloy, while the worm gear is made of 20CrM. The worm gear is heat treated by carbon quenching to increase its hardness. The thickness of the carbide layer is between 0.3-0.5mm.
These worm gear reducer gearboxes have multiple functions to maximize efficiency. In addition to being corrosion resistant, they are available in a variety of sizes to suit any application. Other features include a corrosion-resistant cast iron housing, enclosed breather, double-lip seal and magnetic drain plug. These worm gear reducer gearboxes are available with single or dual input shafts and are interchangeable with NMRVs.
Aluminum alloy right angle worm reducer gearbox is a light, durable and efficient gear reduction device. Its compact design makes it lighter than other gearheads, while its rust-resistant surface and long life make it an excellent choice for industrial and automotive applications. It is available in a variety of sizes, including inches.
worm reducer AGknx Single

Worm reducer gearboxes can be classified as sacrificial gears. It is used to reduce the torque of the machine. It has two parts: a worm and wheels. The worm can be made of brass or steel. Brass worm gears corrode easily. Phosphorus EP gear fluid can run on brass worm gears. It creates a thin oxide layer on the gear teeth, protecting them from impact forces and extreme mechanical conditions. Unfortunately, it can also cause serious damage to the brass wheels.
Worm reducer gearboxes work by transferring energy only when the worm is sliding. This process wears away the lubricating layer and metal of the wheel. Eventually, the worm surface reaches the top of the wheel and absorbs more lubricant. This process will repeat itself in the next revolution.
Worm reducer gearboxes have two benefits: they are compact and take up little space. They can slow down high-output motors while maintaining their torque. Another important feature of the worm gear reducer gearbox is its high transmission ratio capability. It can be installed in both vertical and horizontal positions, and a bidirectional version is also available.
Worm gears have some complications compared to standard gear sets, but overall they are reliable and durable. Proper installation and lubrication can make them sturdy, efficient devices.
A-Drive AGknx Single

If you’re considering purchasing a new worm gear reducer gearbox for your A-Drive AGknx single, you need to understand your goals. While single-stage worm reducer gearboxes can be used, their reduction ratios are often limited. In most cases, they can only achieve a reduction ratio of 10:1. However, there are other types of gears that provide additional speed reduction capabilities.
The worm reducer gearbox consists of two parts: the input worm and the output worm. Each component has its own rotational speed, the input worm rotates in a single direction and the output worm wheel rotates vertically. In a five-to-one ratio, the input worm rotates five times for each output worm. Likewise, a 60-to-1 ratio requires 60 revolutions of each worm. Due to this arrangement, the worm reducer gearbox is inefficient. Gear reduction is inefficient due to sliding friction rather than rolling friction.
Worm reducer gearboxes are also susceptible to thermal stress. They run hotter than hypoid reducer gearboxes, which reduces their useful life. In addition to higher heat, worm reducer gearboxes can experience component failure over time. In addition, an oil change is imminent due to the deterioration of lubrication.
The worm gear reducer gearbox of the A-Drive PPC single is a direct drive gearbox for personal watercraft. It has bronze bushings, aluminum gears, and a spool box. The spool box has a quarter-inch plated spool to wrap 1/4-inch 7 x 19 aircraft cable. Its design also makes it a more efficient alternative to belt-driven AGknx cranes.
worm reducer AGknx X & H

The AGknx X & H worm gear reducer gearbox series is a high-performance universal mount worm gear reducer gearbox. It features a spur gear primary on the input for higher performance and a wider range of gear ratios. Its design also allows it to be used with a variety of input shaft types, including shaft and closed-coupled applications.
It is available in a variety of sizes, including popular frame sizes 90 and 110. The worm shaft is made of case-hardened alloy steel with a cast iron hub and bronze ring gear. The standard output shaft is hollow. There are also models with dual single-shaft outputs.

China 16000rpm Micro Dinamo Electric Motor DC worm gearbox design
editor by Cx 2023-04-27

China 1450rpm 0.37kw gear electric motor NMRV50 worm gearbox speed reducers with high quality

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worm reducer

Worm reducer gearbox

Mechanics

Sizes

Applications

Cost

Self-locking function

China 1450rpm 0.37kw gear electric motor NMRV50 worm gearbox speed reducers with high quality
editor by CX 2023-04-26

China 1400rpm Helical Gear Reducer,High Speed And Low Noise Nmrv Series Worm Gear Motor, NMRV 90 Gearboxes With Electric Motor worm gearbox design

Guarantee: 1 year
Relevant Industries: Building Substance Stores, Production Plant, Farms, Retail, Construction works , Meals & Beverage Retailers, Other
Weight (KG): nine
Tailored assist: OEM, ODM, OBM
Gearing Arrangement: Worm
Output Torque: 1.8-2430N.M
Enter Velocity: 1400rpm
Output Pace: 14-280rpm
Solution name: NMRV90 Gearbox Reducers
Software: Foods Equipment
Sort: Worm Drive
Coloration: Silver/blue or Personalized
Search phrases: NMRV equipment motor
Input Type: Mounting Motor
Ratio: 5~100
Substance of housing: Csting Iron
Output Form: Hollow Shaft/Solid Shaft Output
Packing: Box Packing/wooden box
Packaging Details: Cartons or wood situations
Port: HangZhou YanTian GuangZhou

Products Description Higher Pace WORM GEARBOX REDUCERS,Gear MOTORSone.large speed ratio range2.tiny volume,minimal fat ,saving place for mounting.3.higher effectiveness,large mechanical energy and large quality aluminum alloy housing4.prolonged lifestyle provider,massive output torque,low sounds and tiny vibration5.minimal temperature increase,omnibearing set up ,simple to join with other equipment.6.substantial have ability,classy apperance.7.CE standard,enter power can be .06KW-15KW8.steady transmission Solution Paramenters

Product Identify	Nmrv Sequence Worm Gear Motor NMRV 90 Gearboxes With Electric Motor
Color	Blue/Silver Or On Customer Request
Ratio	1:5 7.5
Model	NMRV25-NMRV150
Material of Housing	Casting Iron or Aluminum alloy
Brand	Beiji
Output Kind	Hollow Shaft /reliable shaft
Bearing:	C&U Bearing
IEC Flange	56B14, 63B14, 63B5, 63B5, 71B14,80B14 AND SO ON
Seal	NAK
Usages:	Metallurgical business, mining business, FCL flange coupling versatile pin and bush coupling chemical sector, foodstuff business, beverage market, textile industry, packagingindustry, environmental security industry

NMRV-thirty-forty-.12KW56B14-FA1-B3-180°
NMRV	Round flange enter	030	center dictance
040	Reduction ratio	0.12KW	Electric motor power
56	Motor frame number	B14	Motor Mounting Flange Product
FA1	Flange input	B3	Installation strategy
180°	Junction Box Angle

Business Profile About US HangZhou Jinhongda Transmission Gear Co., Ltd is a modern enterprise integrating market and trade. Our income office is positioned in HangZhou baoan district. A whole of fifteen staff are dependable for domestic and worldwide functions.In China, We has set up the Pearl River CZPT as the middle to include the nationwide revenue network. Our items are also exported to the United States, Germany, France, Holland, Spain, Korea, Japan, Saudi Arabia, Thailand and other countries and regions. Our manufacturing facility is situated in HangZhou, ZheJiang , masking an area of ten,000 square meters.Our manufacturing unit has dozens of professional CNC machining tools and many precision measuring products and far more than 100 pros.The organization has been adhering to scientific and technological innovation, research and introduction of innovative engineering, and continuously build new items to meet up with the marketplace demand from customers.The regular monthly generation capability reaches ten,000 models. Our primary products are BeiJi precision planetary reducer, R/ S/F/K collection helical gear reducer, RV reducer, Alloy Rear motorbike Sprocket small equipment reducer, medium gear reducer, forged iron worm gear reducer, CAM splitter and other transmission equipment.We can also supply OEM goods and specific purpose merchandise. We have a robust technical capability, has acquired ISO 9001:2008 good quality management technique certification and production in rigid accordance with the specifications. Our merchandise have been broadly used in petroleum, chemical equipment, plastic machinery, rubber machinery, food machinery, packaging equipment, a few-dimensional parking garage and assembly line and other equipment and gear fields, gained the greater part of users’ gratification and praise.If you have demands, remember to contact us. Certifications Why Select Us Packing and Transport Merchandise software scenarios FAQ Q: Are you a buying and selling firm or a maker ?A: We are a pace reducer gearbox maker in ZheJiang Province, China. Our firm owns the capacity ofmanufacturing,processing, creating and R&D. Q:What details ought to i tell you to affirm the worm gearbox?A:Product/Size,B:Ratio and output torque, C:Electrical power and flange sort,D:Shaft Path,E:Housing colour,F:Buy amount. Q: Can you customise in accordance to our needs?A: Indeed, we can style non-regular products according to customers’ drawings and samples. Q:What is the payment phrase?A:T/T and Paypal is used more,make sure you speak to us for particulars Q: How extended is the shipping and delivery date?A: 10 – 20 company times.

worm reducer

Worm reducer gearbox

Mechanics

Sizes

Applications

Cost

Self-locking function

China 1400rpm Helical Gear Reducer,High Speed And Low Noise Nmrv Series Worm Gear Motor, NMRV 90 Gearboxes With Electric Motor worm gearbox design
editor by CX 2023-04-24

China Wp Series Worm Electric Motor Reduction Gearbox double worm gearbox

Merchandise Description

Solution Description

Merchandise Parameters

Business Profile

If any queries, make sure you truly feel cost-free to contact us.

US $10-180
/ Piece
| 1 Piece

(Min. Order)

###

Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness:	Hardened Tooth Surface
Installation:	90 Degree
Layout:	Coaxial
Gear Shape:	Worm Gear
Step:	Double-Step

###

Customization:	Available \| Customized Request

US $10-180
/ Piece
| 1 Piece

(Min. Order)

###

Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness:	Hardened Tooth Surface
Installation:	90 Degree
Layout:	Coaxial
Gear Shape:	Worm Gear
Step:	Double-Step

###

Customization:	Available \| Customized Request

Worm gear reducer gearbox

A worm gear reducer gearbox is a gear reducer gearbox that uses a worm gear train to reduce the required force. Unlike traditional gear reducer gearboxes, these units are small and require low horsepower ratings. This reduces their efficiency, but their low cost and compact design help make up for this shortcoming. However, these gear reducer gearboxes have some drawbacks, including their tendency to lock up when reversing.
worm reducer

high efficiency

High-efficiency worm reducer gearboxes are ideal for applications where high performance, repeatability, and accuracy are critical. It consists of an input hypoid gear and an output hypoid bevel gear. The input worm rotates perpendicular to the output worm, so for every revolution of the input worm, the output gear makes one revolution. This arrangement reduces friction (another source of energy loss) in a high-efficiency worm gear to at least two arc minutes.
Compared with worm gear reducer gearboxes, hypoid gearmotors offer several advantages, including lower operating costs and higher efficiency. For example, hypoid gear motors can transmit more torque even at high reduction ratios. Also, they are more efficient than worm gear reducer gearboxes, which means they can produce the same output with a smaller motor.
In recent years, the efficiency of worm gear reducer gearboxes has been dramatically improved. Manufacturers have made great strides in materials, design, and manufacturing. New designs, including dual-enveloping worm gear reducer gearboxes, increase efficiency by 3 to 8 percent. These improvements were made possible through countless hours of testing and development. Worm gear reducer gearboxes also offer lower initial costs and higher overload capability than competing systems.
Worm gear reducer gearboxes are popular because they provide maximum reduction in a small package. Their compact size makes them ideal for low to medium-horsepower applications and they are reticent. They also offer higher torque output and better shock load tolerance. Finally, they are an economical option to reduce the device’s power requirements.

low noise

Low-noise worm gear reducer gearboxes are designed to reduce noise in industrial applications. This type of reducer gearbox uses fewer bearings and can work in various mounting positions. Typically, a worm reducer gearbox is a single-stage unit with only one shaft and one gear. Since there is only one gear, the noise level of the worm gear reducer gearbox will be lower than other types.
A worm gear reducer gearbox can be integrated into the electric power steering system to reduce noise. Worm reducer gearboxes can be made and from many different materials. The following three-stage process will explain the components of a low-noise worm reducer gearbox.
Worm gear reducer gearboxes can be mounted at a 90-degree angle to the input worm shaft and are available with various types of hollow or solid output shafts. These reducer gearboxes are especially beneficial for applications where noise reduction is essential. They also have fewer parts and are smaller than other types of reducer gearboxes, making them easier to install.
Worm gear reducer gearboxes are available from various manufacturers. Due to their widespread availability, gear manufacturers maintain extensive inventories of these reducer gearboxes. The worm gear ratio is standard, and the size of the worm gear reducer gearbox is universal. Also, worm gear reducer gearboxes do not need to be sized for a specific purpose, unlike other load interruptions.
worm reducer

pocket

A worm gear reducer gearbox is a transmission mechanism with a compact structure, large transmission ratio, and self-locking function under certain conditions. The worm gear reducer gearbox series products are designed with American technology and have the characteristics of stable transmission, strong bearing capacity, low noise, and compact structure. In addition, these products can provide a wide range of power supplies. However, these worm reducer gearboxes are prone to leaks, usually caused by design flaws.
Worm gear reducer gearboxes are available in single-stage and double-stage. The first type consists of an oil tank that houses the worm gear and bearings. The second type uses a worm gear with a sleeve for the first worm gear.
When choosing a gear reducer gearbox, it is essential to choose a high-quality unit. Improper gear selection can cause rapid wear of the worm gear. While worm gear reducer gearboxes are generally durable, their degree of wear depends on the selection and operating conditions. For example, overuse, improper assembly, or working in extreme conditions can lead to rapid wear.
Worm reducer gearboxes reduce speed and torque. Worm gears can be used to reduce the speed of rotating machines or inertial systems. Worm gears are a type of bevel gear, and their meshing surfaces have great sliding force. Because of this, worm gears can carry more weight than spur gears. They are also harder to manufacture. However, the high-quality design of the worm gear makes it an excellent choice for applications requiring high torque and high-speed rotation.
Worm gears can be manufactured using three types of gears. For large reduction ratios, the input and output gears are irreversible. However, the worm reducer gearbox can be constructed with multiple helices. The multi-start worm drive also minimizes braking effects.

Self-locking function

The worm reducer gearbox is self-locking to prevent the load from being driven back to the ground. The self-locking function is achieved by a worm that meshes with the rack and pinion. When the load reaches the highest position, the reverse signal is disabled. The non-locking subsystem back-drives the load to its original position, while the self-locking subsystem remains in its uppermost position.
The self-locking function of the worm reducer gearbox is a valuable mechanical feature. It helps prevent backing and saves the cost of the braking system. Additionally, self-locking worm gears can be used to lift and hold loads.
The self-locking worm gear reducer gearbox prevents the drive shaft from driving backward. It works with the axial force of the worm gear. A worm reducer gearbox with a self-locking function is a very efficient machine tool.
Worm gear reducer gearboxes can be made with two or four teeth. Single-ended worms have a single-tooth design, while double-ended worms have two threads on the cylindrical gear. A multi-boot worm can have up to four boots. Worm reducer gearboxes can use a variety of gear ratios, but the main advantage is their compact design. It has a larger load capacity than a cross-shaft helical gear mechanism.
The self-locking function of the worm reducer gearbox can also be used for gear sets that are not necessarily parallel to the shaft. It also prevents backward travel and allows forward travel. The self-locking function is achieved by a ratchet cam arranged around the gear member. It also enables selective coupling and decoupling between gear members.
worm reducer

high gear ratio

Worm reducer gearboxes are an easy and inexpensive way to increase gear ratios. These units consist of two worm gears – an input worm gear and an output worm gear. The input worm rotates perpendicular to the output worm gear, which also rotates perpendicular to itself. For example, a 5:1 worm gearbox requires 5 revolutions per worm gear, while a 60:1 worm gearbox requires 60 revolutions. However, this arrangement is prone to inefficiency since the worm gear experiences only sliding friction, not rolling friction.
High-reduction applications require many input revolutions to rotate the output gear. Conversely, low input speed applications suffer from the same friction issues, albeit with a different amount of friction. Worms that spin at low speeds require more energy to maintain their movement. Worm reducer gearboxes can be used in many types of systems, but only some are suitable for high-speed applications.
Worm gears are challenging to produce, but the envelope design is the best choice for applications requiring high precision, high efficiency, and minimal backlash. Envelope design involves modifying gear teeth and worm threads to improve surface contact. However, this type of worm gear is more expensive to manufacture.
Worm gear motors have lower initial meshing ratios than hypoid gear motors, which allows the use of smaller motors. So a 1 hp worm motor can achieve the same output as a 1/2 hp motor. A study by Agknx compared two different types of geared motors, comparing their power, torque, and gear ratio. The results show that the 1/2 HP hypoid gear motor is more efficient than the worm gear motor despite the same output.
Another advantage of the worm gear reducer gearbox is the low initial cost and high efficiency. It offers high ratios and high torque in a small package, making it ideal for low to medium-horsepower applications. Worm gear reducer gearboxes are also more shock-resistant.
China Wp Series Worm Electric Motor Reduction Gearbox double worm gearbox
editor by czh 2023-02-05

China S Series Electric Motor Gearbox for Conveyor worm gear reducer buy

Product Description

Item Description

-S Series Helical gearbox

Solution Characteristics
1.Large modular layout.
2.Built-in casting housing,compact dimension,large loading assistance, stable transmitting and low sounds stage.
three.With the special gear geometry, it gets high torque, efficiency and long life circle.
4.It can attain the direct mix for 2 sets of gearbox.
five.Higher efficiency and conserve power.

6.Save expense and minimal maintenance.

Merchandise Parameters

1. Technical data

Measurement	38	48	58	sixty eight	78	88	98
Structure	BS BSA BSF BSAF BSAT BSAZ
Input Power(kW)	.18~.seventy five	.eighteen~1.5	.18~three	.25~5.five	.fifty five~7.five	.75~fifteen	one.5~22
Ratio	ten.27~165.71	11.46~244.seventy four	10.78~196.21	11.55~227.twenty	nine.96~241.09	11.eighty three~223.26	twelve.seventy five~230.48
Permissible Torque(N.m)	ninety	one hundred seventy	300	520	1270	2280	4000
Fat(kg)	7	ten	14	26	fifty	one hundred	170

2: Design selection

S series gear units are available in the following designs
S…Y…	Foot-mounted parallel shaft helical gear units with solid shaft
SA…Y…	Parallel shaft helical gear units with hollow shaft
SAZ…Y…	Limited-flange mounted parallel shaft helical gear units with hollow shaft
SF…Y…	Flange-mounted parallel shaft helical gear units with solid shaft
SAT…Y…	Flange-mounted parallel shaft helical gear units with hollow shaft
S(SF,SA,SAF,SAZ)S…	Shaft input parallel shaft helical gear units
S(SF,SA,SAF,SAZ)…R…Y…	Combinatorial parallel shaft helical gear units
S(SF,SA,SAF,SAZ)S…R…	Shaft input combinatorial parallel shaft helical gear units

Components Knowledge Sheet

Housing material	Gray Solid iron
Housing hardness	HBS163~255
Gear content	20CrMnTi alloy steel
Area hardness of gears	HRC58°~sixty two °
Gear main hardness	HRC33~48
Enter / Output shaft materials	40Cr alloy metal
Enter / Output shaft hardness	HRC32~36
Machining precision of gears	correct grinding, 6~5 Grade
Lubricating oil	GB L-CKC220-460, Shell Omala220-460
Warmth treatment method	tempering, cementiting, quenching, normalizing, and many others.
Efficiency	ninety four%~ninety six% (depends on the transmission phase)
Noise (MAX)	60~68dB
Temp. rise (MAX)	40°C
Temp. increase (Oil)(MAX)	50°C
Vibration	≤20µm
Backlash	≤20Arcmin
Manufacturer of bearings	China leading brand name bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.
Manufacturer of oil seal	NAK — ZheJiang or other brands requested

Comprehensive Photos

Our process of production

Our product line

Organization Profile

Company Profile

Bode was launched in 2007, which is positioned in HangZhou metropolis, ZHangZhoug province. As 1 specialist producer and exporter, we have a lot more than seventeen years’ encounter in R & D of worm reducer, gear reducer, gearbox , AC motor and relative spare areas. We have manufacturing facility with sophisticated manufacturing and examination gear, the robust improvement of crew and producing potential provide our customers with higher good quality products. Our products extensively served to numerous industries of Metallurgy, Chemicals, lifting, mining, Petroleum, textile, medicine, picket and many others. Main markets: China, Africa, Australia, Vietnam, Turkey, Japan, Korea, Philippines… Welcome to ask us any concerns, very good offer often for you for long expression enterprise.

FAQ

Q1: Are you investing company or manufacturer?
A: We are manufacturing facility.

Q2: What sorts of gearbox can you generate for us?
A: Primary goods of our firm: R, S, K, F sequence helical-tooth reducer, RV series worm equipment reducer,H Collection Parallel Shaft Helical Reduction Gear Box

Q3: Can you make as per customized drawing?
A: Yes, we offer you customized services for consumers.

This autumn: Can we buy 1 pc of each and every merchandise for high quality tests?
A: Indeed, we are glad to accept trial buy for high quality testing.

Q5: What details shall we give prior to putting a obtain get?
A: a) Type of the gearbox, ratio, enter and output variety, enter flange, mounting situation, and motor informationetc.
b) Housing color.
c) Acquire quantity.
d) Other special needs.

Q6: How extended is your shipping and delivery time?
A: Normally it is 5-ten times if the products are in inventory. or it is 15-20 times if the products are not in stock.

Q7: What is your phrases of payment ?
A: thirty% Advance payment by T/T after signing the agreement.70% before supply

If you are interested in our solution, welcome to make contact with with us.
Our group will do our ideal to satisfy your require 🙂

US $90-5,500
/ Piece
| 1 Piece

(Min. Order)

###

Application:	Motor, Machinery, Marine, Agricultural Machinery
Function:	Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout:	Coaxial
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type
Step:	Double-Step

###

Samples:	US$ 90/Piece 1 Piece(Min.Order) \| Request Sample

###

Customization:	Available \| Customized Request

###

Size	38	48	58	68	78	88	98
Structure	BS BSA BSF BSAF BSAT BSAZ
Input Power(kW)	0.18~0.75	0.18~1.5	0.18~3	0.25~5.5	0.55~7.5	0.75~15	1.5~22
Ratio	10.27~165.71	11.46~244.74	10.78~196.21	11.55~227.20	9.96~241.09	11.83~223.26	12.75~230.48
Permissible Torque(N.m)	90	170	300	520	1270	2280	4000
Weight(kg)	7	10	14	26	50	100	170

###

S series gear units are available in the following designs
S…Y…	Foot-mounted parallel shaft helical gear units with solid shaft
SA…Y…	Parallel shaft helical gear units with hollow shaft
SAZ…Y…	Short-flange mounted parallel shaft helical gear units with hollow shaft
SF…Y…	Flange-mounted parallel shaft helical gear units with solid shaft
SAT…Y…	Flange-mounted parallel shaft helical gear units with hollow shaft
S(SF,SA,SAF,SAZ)S…	Shaft input parallel shaft helical gear units
S(SF,SA,SAF,SAZ)…R…Y…	Combinatorial parallel shaft helical gear units
S(SF,SA,SAF,SAZ)S…R…	Shaft input combinatorial parallel shaft helical gear units

###

Housing material	Grey Cast iron
Housing hardness	HBS163~255
Gear material	20CrMnTi alloy steel
Surface hardness of gears	HRC58°~62 °
Gear core hardness	HRC33~48
Input / Output shaft material	40Cr alloy steel
Input / Output shaft hardness	HRC32~36
Machining precision of gears	accurate grinding, 6~5 Grade
Lubricating oil	GB L-CKC220-460, Shell Omala220-460
Heat treatment	tempering, cementiting, quenching, normalizing, etc.
Efficiency	94%~96% (depends on the transmission stage)
Noise (MAX)	60~68dB
Temp. rise (MAX)	40°C
Temp. rise (Oil)(MAX)	50°C
Vibration	≤20µm
Backlash	≤20Arcmin
Brand of bearings	China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.
Brand of oil seal	NAK — Taiwan or other brands requested

US $90-5,500
/ Piece
| 1 Piece

(Min. Order)

###

Application:	Motor, Machinery, Marine, Agricultural Machinery
Function:	Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout:	Coaxial
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type
Step:	Double-Step

###

Samples:	US$ 90/Piece 1 Piece(Min.Order) \| Request Sample

###

Customization:	Available \| Customized Request

###

Size	38	48	58	68	78	88	98
Structure	BS BSA BSF BSAF BSAT BSAZ
Input Power(kW)	0.18~0.75	0.18~1.5	0.18~3	0.25~5.5	0.55~7.5	0.75~15	1.5~22
Ratio	10.27~165.71	11.46~244.74	10.78~196.21	11.55~227.20	9.96~241.09	11.83~223.26	12.75~230.48
Permissible Torque(N.m)	90	170	300	520	1270	2280	4000
Weight(kg)	7	10	14	26	50	100	170

###

S series gear units are available in the following designs
S…Y…	Foot-mounted parallel shaft helical gear units with solid shaft
SA…Y…	Parallel shaft helical gear units with hollow shaft
SAZ…Y…	Short-flange mounted parallel shaft helical gear units with hollow shaft
SF…Y…	Flange-mounted parallel shaft helical gear units with solid shaft
SAT…Y…	Flange-mounted parallel shaft helical gear units with hollow shaft
S(SF,SA,SAF,SAZ)S…	Shaft input parallel shaft helical gear units
S(SF,SA,SAF,SAZ)…R…Y…	Combinatorial parallel shaft helical gear units
S(SF,SA,SAF,SAZ)S…R…	Shaft input combinatorial parallel shaft helical gear units

###

Housing material	Grey Cast iron
Housing hardness	HBS163~255
Gear material	20CrMnTi alloy steel
Surface hardness of gears	HRC58°~62 °
Gear core hardness	HRC33~48
Input / Output shaft material	40Cr alloy steel
Input / Output shaft hardness	HRC32~36
Machining precision of gears	accurate grinding, 6~5 Grade
Lubricating oil	GB L-CKC220-460, Shell Omala220-460
Heat treatment	tempering, cementiting, quenching, normalizing, etc.
Efficiency	94%~96% (depends on the transmission stage)
Noise (MAX)	60~68dB
Temp. rise (MAX)	40°C
Temp. rise (Oil)(MAX)	50°C
Vibration	≤20µm
Backlash	≤20Arcmin
Brand of bearings	China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.
Brand of oil seal	NAK — Taiwan or other brands requested

Worm gear reducer gearbox

high efficiency

low noise

pocket

Self-locking function

high gear ratio

Worm reducer gearboxes are an easy and inexpensive way to increase gear ratios. These units consist of two worm gears – an input worm gear and an output worm gear. The input worm rotates perpendicular to the output worm gear, which also rotates perpendicular to itself. For example, a 5:1 worm gearbox requires 5 revolutions per worm gear, while a 60:1 worm gearbox requires 60 revolutions. However, this arrangement is prone to inefficiency since the worm gear experiences only sliding friction, not rolling friction.
High-reduction applications require many input revolutions to rotate the output gear. Conversely, low input speed applications suffer from the same friction issues, albeit with a different amount of friction. Worms that spin at low speeds require more energy to maintain their movement. Worm reducer gearboxes can be used in many types of systems, but only some are suitable for high-speed applications.
Worm gears are challenging to produce, but the envelope design is the best choice for applications requiring high precision, high efficiency, and minimal backlash. Envelope design involves modifying gear teeth and worm threads to improve surface contact. However, this type of worm gear is more expensive to manufacture.
Worm gear motors have lower initial meshing ratios than hypoid gear motors, which allows the use of smaller motors. So a 1 hp worm motor can achieve the same output as a 1/2 hp motor. A study by Agknx compared two different types of geared motors, comparing their power, torque, and gear ratio. The results show that the 1/2 HP hypoid gear motor is more efficient than the worm gear motor despite the same output.
Another advantage of the worm gear reducer gearbox is the low initial cost and high efficiency. It offers high ratios and high torque in a small package, making it ideal for low to medium-horsepower applications. Worm gear reducer gearboxes are also more shock-resistant.
China S Series Electric Motor Gearbox for Conveyor worm gear reducer buy
editor by czh 2023-01-08

China Worm Gear Speed Reducer Gear Electric Motor Nmrv Worm Reduction Gearbox Transmission Drive worm gear backdrive

Item Description

Worm Gear Pace Reducer Gear Electric powered Motor Nmrv Worm Reduction Gearbox Transmission Push

Features:
one. Light in weight and non-rusting
two. Clean in running, can work prolonged time in dreadful situations
three. Large effectiveness, reduced noise
four. Excellent-seeking in physical appearance, sturdy in provider existence and modest in quantity

Item picture:

Specification for worm gearbox:

Model	571 ~ one hundred fifty
Power	.06kw ~ 15kw
Enter pace	750rpm ~ 2000rpm
Reduction ratio	1/5 ~ 1/a hundred
Enter motor	AC (1 phase or 3 phase) / DC / BLDC / Stepper / Servo
Output shaft	Solid shaft / Hollow shaft / Output flange…
Dimension normal	Metric dimensions / Inch measurement
Substance of housing	die-cast aluminum / Forged iron / Stainless steel
Components	Flange / Reliable shaft / Torque arm / Go over …

FAQ
Q: Can you make the gearbox with customization?
A: Sure, we can personalize per your request, like flange, shaft, configuration, content, and so on.

Q: Do you provide samples?
A: Indeed. Sample is accessible for screening.

Q: What is your MOQ?
A: It is 10pcs for the commencing of our company.

Q: What is your guide time?
A: Standard item require 5-30days, a little bit more time for tailored items.

Q: Do you offer technology assistance?
A: Sure. Our business have design and improvement team, we can offer technological innovation support if you
want.

US $15-25
/ Piece
| 1 Piece

(Min. Order)

###

Application:	Machinery
Function:	Change Drive Torque, Speed Reduction
Layout:	Right Angle
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type
Step:	Single-Step

###

Samples:	US$ 50/Piece 1 Piece(Min.Order) \| Request Sample

###

Customization:	Available \| Customized Request

###

Model	025 ~ 150
Power	0.06kw ~ 15kw
Input speed	750rpm ~ 2000rpm
Reduction ratio	1/5 ~ 1/100
Input motor	AC (1 phase or 3 phase) / DC / BLDC / Stepper / Servo
Output shaft	Solid shaft / Hollow shaft / Output flange…
Dimension standard	Metric size / Inch size
Material of housing	die-cast aluminum / Cast iron / Stainless steel
Accessories	Flange / Solid shaft / Torque arm / Cover …

US $15-25
/ Piece
| 1 Piece

(Min. Order)

###

Application:	Machinery
Function:	Change Drive Torque, Speed Reduction
Layout:	Right Angle
Hardness:	Hardened Tooth Surface
Installation:	Horizontal Type
Step:	Single-Step

###

Samples:	US$ 50/Piece 1 Piece(Min.Order) \| Request Sample

###

Customization:	Available \| Customized Request

###

Model	025 ~ 150
Power	0.06kw ~ 15kw
Input speed	750rpm ~ 2000rpm
Reduction ratio	1/5 ~ 1/100
Input motor	AC (1 phase or 3 phase) / DC / BLDC / Stepper / Servo
Output shaft	Solid shaft / Hollow shaft / Output flange…
Dimension standard	Metric size / Inch size
Material of housing	die-cast aluminum / Cast iron / Stainless steel
Accessories	Flange / Solid shaft / Torque arm / Cover …

What Is a Gearbox?

A gearbox is the mechanical system of an automobile that allows a vehicle to change gear smoothly. This arrangement of gears is highly complex, which helps to provide a smooth gear change. In this article, we will explore some of the different types of gearboxes, including the Epicyclic gearbox, the Coaxial helical gearbox, and the Extruder helical gearing. These are three of the most common types of gearboxes used in automobiles.
gearbox

Gearboxes

Gearboxes help drivers choose the appropriate gear for the conditions. A lower gear produces the least speed, while a higher gear gives the maximum torque. The number of gears used in a gearbox varies to meet different demands on the road and load. Short gearing provides maximum torque, while tall gearing offers higher top speeds. These features combine to improve the driveability of a vehicle. But what is a gearbox?
The gearbox has a slew of components, including the bearings and seals. Among these components is the gearbox, which is subjected to wear and tear due to metal-to-metal contact. As a result, gearboxes require close monitoring. Various tests are used to assess the condition of gears, such as corrosion and wear. Proactive tests emphasize wear, contamination, and oil condition. However, there are also proactive tests, such as the ferrous density test and the AN test, which monitor additive depletion and abnormal wear.
The separating force is a key factor for the design of a gearbox. The primary radial measurement point should be oriented to monitor normal forces. The secondary measurement point should be located in the opposite direction of rotation from the primary radial measurement point. The separating force generated by a helical gear set is called tangential force. The primary and secondary radial measurement points should be positioned so as to provide information about both normal and tangential forces.
Manual gearboxes are often manual. The driver can control the synchromesh by using a selector rod. This rod moves the synchromesh to engage the gear. Reverse gears are not synchromesh because they are used only when the vehicle is at a standstill. In older cars, the first gear often lacked synchromesh due to cost or lack of torque. Drivers could still use first gear with a double-declutch.

Coaxial helical gearbox

The R series rigid tooth flank helical gearbox features high versatility and good combination. They have a wide range of motor power and allow for fine classification of transmission ratios. The R series gearbox has several advantages, including high efficiency, long service life, and low vibration. This series of gearbox can be combined with a wide range of reducers and variators. Its size and high performance makes it an ideal choice for applications that require maximum torque and load transfer.
The main feature of a helical gearbox is that it presents a fixed velocity ratio, even if the center gaps are not perfectly set. This is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to paper spur gears in terms of radial pitch, since the shafts in the helical gearbox cross at an angle. The center gap of a helical gearbox is the same for both the left and right-handed counterparts.
The EP Series is another popular model of a Coaxial helical gearbox. This series has high torque and a maximum reduction ratio of 25.6:1. It is an ideal choice for the plastic industry, and CZPT offers an extensive range of models. Their center distance ranges from 112 mm to 450 mm. The EP Series has several models with different center distances. In addition to high torque and efficiency, this gearbox has low noise and vibration, and it is easy to assemble and disassemble.
Another type of Coaxial helical gearboxes is the planetary gearbox. They have a high efficiency and power density. Unlike coaxial helical gearboxes, planetary gearboxes have an axis on the same direction as the output shaft. They are easy to integrate into existing drive trains. In addition, they are compact and easy to integrate with existing drive trains. For servo applications, they are another great choice.
gearbox

Epicyclic gearbox

An epicyclic gearbox is a type of automatic gearbox used to drive cars. Its primary advantage is its compact design, and it is more reliable and efficient than manual gearboxes. It is comprised of a sun gear and two planetary gears, encased in a ring gear called the Annulus. This system is useful for drivers who need to shift gears frequently, as they will become tired if the gears are suddenly changed.
An epicyclic gearbox consists of three different types of gears: ring gear, sun gear, and annular ring gear. The ring gear is the outermost gear and has angular-cut teeth on its inner surface. It is used in conjunction with planetary gears to provide high-speed ratios to vehicles. The sun gear also reverses the direction of the output shaft. This helps reduce transmission error.
An epicyclic gearbox uses multiple planets to transfer power between the planets. This type of gearbox is lightweight and features a high power density. This gearbox has several benefits over a standard single-stage parallel axis gearbox, including multiple load paths, unequal load sharing, and phased meshing. Furthermore, epicyclic gearboxes require more complex transmission error optimisation than their counterparts, including more than one stage.
The objective of epicyclic gearbox research is to provide the lowest transmission error possible. The process includes an initial design and detailed specification. The system is defined by its load spectrum and required ratio. Deflections of the elastic mesh are calculated to understand their strength and how much energy the system can handle. Finally, micro-geometric corrections minimize transmission error. These improvements are crucial to the overall efficiency of an epicyclic gearbox.

Extruder helical gearing

The helix in an extruder helical gearing is fixed at an angle, enabling more interaction with the shaft in the same direction as it moves. As a result, the shaft and the bearing are in constant contact for a long period of time. Typically, extruder helical gearing is used in applications where there is low excitement, such as steel, rolling mills, conveyors, and the oil industry. The bevel gear train also plays a role in these applications.
The CZPT AEX extruder drive gear is specifically developed for this specific application. The gears are compact and lightweight and offer exceptional power density and a long service life. These extruder gears are highly reliable, and they can be used in a wide range of applications, including rubber processing, food production, and recycling plants. CZPT offers both standard and custom gearing for your extruder.
Another advantage of helical gearing is its versatility. Since the helical gearing teeth are inclined at a specific angle, they can be adjusted to meet the specific needs of a given application. These gears also have the advantage of eliminating noise and shock from straight teeth. Unlike other gearing types, they are able to achieve a wide range of loads, from small to large. These helical gears are very durable and are the best option for high-load applications.
In addition to this, asymmetric helical gears have increased flexibility, while asymmetrical helical gears have lower flexural stiffness. The ratio of teeth to the shaft has a positive effect on the strength of the gear. Furthermore, asymmetrical helical gears are easier to manufacture. But before you purchase your next extruder gear, make sure you know what you’re getting into.
gearbox

1 speed gearbox

CZPT Group Components produces the one speed gearbox. It has the potential to make cars more efficient and environmentally friendly. The gear ratio of a car’s drivetrain is crucial for reaching maximum power and speed. Typically, a one-speed gearbox delivers a maximum of 200 hp. But the speed at which a car can reach this power must be high to get the full benefit from the electric motor. So, how can a one-speed gearbox improve the speed and torque of a car?
A one-speed gearbox is a mechanical device used to switch between second and third gears. It can include multiple gear sets, such as a shared middle gear for switching between second and third gears. It can also have an intermediate gear set that represents a switchable gear in both partial transmissions. The invention also includes a mechanism that makes it easier to change gears. The patent claims are detailed below. A typical one-speed gearbox may include two parts.
Generally, a one-speed gearbox will have up to seven forward gears, with each of these corresponding to a different speed. A one-speed gearbox can have five different gear sets and five different gear levels. It can have synchronized gear sets or last-shelf gear sets. In either case, the gears are arranged in a way that maximizes their efficiency. If the gears are placed on opposite sides of a car, the transmission may be a two-speed one.
CZPT Transmission specializes in the production of high-speed gearboxes. The company’s Milltronics HBM110XT gearbox machine is the perfect tool for this job. This machine has a large working table and a heavy-duty load capacity, making it a versatile option for many kinds of applications. There are also a wide variety of CZPT gearboxes for the automotive industry.

China Worm Gear Speed Reducer Gear Electric Motor Nmrv Worm Reduction Gearbox Transmission Drive worm gear backdrive
editor by czh 2022-12-01

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Product Overview Application * Food machine, packing machine, prininting machine, textile machine, Logistcs equipment, * Metallurgical equipment, Rubber and plastic machine, Baverage machine, Construction machine, * Chemical machine, Environmental protection equipment, pharmaceutical equipment ,Ceramic machinery, * Conveying equipment, Electronic instrument, Tobacco machinery, Light industrial machinery, Production line… * Leather industry, HangZhou manufacturer mechanical tungsten carbide sleevebushing Glass industry, Ceramic industry, Light industry and Automation line… PRODUCT SPECIFICATIONS Band nameLunyeeModel No.:NMRV571, NMRV030, NMRV040, NMRV050, NMRV063, NMRV075, NMRV090, NMRV110, NMRV130, NMRV150Ratio:5,7.5,10,15,20,25,30, 16165681001616568200 High-quality screw air compressor gear drive group 1616-5681-001616-5682-00 For CZPT GA45 40,50,Color:Blue/Silver Grey Or On Customer RequestMaterial:Housing: Size 25-110 Is Aluminum Alloy, Size 110-150 Is Cast-IronWorm Wheel: ZCuSn10Pb1Worm:20CrPinion:Tin BronzeOutput Shaft: Steel-45#Matching motor40~750WUsages:Industrial Machine: Food Stuff, Ceramics, Chemical, Packing, Dyeing,Wood working, Glass.IEC Flange:IEC Standard Flange Or On Customer Request Note: There are many types of worm gearboxes. If you have any questions about the selection, please contact us first. FEATURES AT A GLANCE SIMILAR PRODUCTS Company Profile LUNYEE INDUSTRIES DEVELOPMENT CO., LIMITED was founded in 2007, is a leading manufacturer for factory automation(FA) products. We are dedicated in power transmission and motion control solutions. A satisfying one-stop service comes from our continuous innovation team and our rigorously-inspected sub-contractors. Our products are widely applied to machine tools, industrial robot, textile machine, packaging machine, food machine, medical appliance, New 600P 4KH1-TC 4JH1 4JH1-TC gearbox 4wd Manual transmission assembly for CZPT pickup TFS77 CNC system and so on. We recognize ourselves as eyes and ears for our customers.One professional QC department is built up to inspect all the manufacture process according to international quality standard and our customers’ special requirement. Package&Shipping Packing Method :1.Outer packing: Standard export carton with required shipping marks2.Inner packing: Waterproof packing with shock absorbing EPE and cardboard surroundedShipment Method:UPS/DHL/TNT/EMS/Fedex /By sea etc. Other shiping method are also available if needed. FAQ Q1:What information do i need to provide when send inquiry? A: For AC or DC motors, it is necessary to tell us rated power,voltage,output speed,output torque,work conditions, installation way, insulation class,IP class etc. For Speed reducer,it is perfect that provide servo motor drawing and parameters, gear ratio is needed. Q2:What about your warranty? A:Follow the user manual ,1 year for conventional products.customized product requires negotiation.Q3:How about your payment term ? A:We accept Alibaba trade assurance ,T/T, Western Union 100% payment in advance for order less $10000, large amount need to be negotiated.Q4: When will my order be shipped?A: All regular, sample orders will be shipped within 7 days after receiving payment, New arrival high quality Ce Certification cheap wholesale 4 wheeler electric atvs for adults and customized orders have their own timeline depending on exactly what you need changed.Q5: Do you have the relevant certification of motor?A: Yes, we have got the CE certification

Worm Gear Motors

Worm gear motors are often preferred for quieter operation because of the smooth sliding motion of the worm shaft. Unlike gear motors with teeth, which may click as the worm turns, worm gear motors can be installed in a quiet area. In this article, we will talk about the CZPT whirling process and the various types of worms available. We’ll also discuss the benefits of worm gear motors and worm wheel.
worm shaft

worm gear

In the case of a worm gear, the axial pitch of the ring pinion of the corresponding revolving worm is equal to the circular pitch of the mating revolving pinion of the worm gear. A worm with one start is known as a worm with a lead. This leads to a smaller worm wheel. Worms can work in tight spaces because of their small profile.
Generally, a worm gear has high efficiency, but there are a few disadvantages. Worm gears are not recommended for high-heat applications because of their high level of rubbing. A full-fluid lubricant film and the low wear level of the gear reduce friction and wear. Worm gears also have a lower wear rate than a standard gear. The worm shaft and worm gear is also more efficient than a standard gear.
The worm gear shaft is cradled within a self-aligning bearing block that is attached to the gearbox casing. The eccentric housing has radial bearings on both ends, enabling it to engage with the worm gear wheel. The drive is transferred to the worm gear shaft through bevel gears 13A, one fixed at the ends of the worm gear shaft and the other in the center of the cross-shaft.

worm wheel

In a worm gearbox, the pinion or worm gear is centered between a geared cylinder and a worm shaft. The worm gear shaft is supported at either end by a radial thrust bearing. A gearbox’s cross-shaft is fixed to a suitable drive means and pivotally attached to the worm wheel. The input drive is transferred to the worm gear shaft 10 through bevel gears 13A, one of which is fixed to the end of the worm gear shaft and the other at the centre of the cross-shaft.
Worms and worm wheels are available in several materials. The worm wheel is made of bronze alloy, aluminum, or steel. Aluminum bronze worm wheels are a good choice for high-speed applications. Cast iron worm wheels are cheap and suitable for light loads. MC nylon worm wheels are highly wear-resistant and machinable. Aluminum bronze worm wheels are available and are good for applications with severe wear conditions.
When designing a worm wheel, it is vital to determine the correct lubricant for the worm shaft and a corresponding worm wheel. A suitable lubricant should have a kinematic viscosity of 300 mm2/s and be used for worm wheel sleeve bearings. The worm wheel and worm shaft should be properly lubricated to ensure their longevity.

Multi-start worms

A multi-start worm gear screw jack combines the benefits of multiple starts with linear output speeds. The multi-start worm shaft reduces the effects of single start worms and large ratio gears. Both types of worm gears have a reversible worm that can be reversed or stopped by hand, depending on the application. The worm gear’s self-locking ability depends on the lead angle, pressure angle, and friction coefficient.
A single-start worm has a single thread running the length of its shaft. The worm advances one tooth per revolution. A multi-start worm has multiple threads in each of its threads. The gear reduction on a multi-start worm is equal to the number of teeth on the gear minus the number of starts on the worm shaft. In general, a multi-start worm has two or three threads.
Worm gears can be quieter than other types of gears because the worm shaft glides rather than clicking. This makes them an excellent choice for applications where noise is a concern. Worm gears can be made of softer material, making them more noise-tolerant. In addition, they can withstand shock loads. Compared to gears with toothed teeth, worm gears have a lower noise and vibration rate.
worm shaft

CZPT whirling process

The CZPT whirling process for worm shafts raises the bar for precision gear machining in small to medium production volumes. The CZPT whirling process reduces thread rolling, increases worm quality, and offers reduced cycle times. The CZPT LWN-90 whirling machine features a steel bed, programmable force tailstock, and five-axis interpolation for increased accuracy and quality.
Its 4,000-rpm, 5-kW whirling spindle produces worms and various types of screws. Its outer diameters are up to 2.5 inches, while its length is up to 20 inches. Its dry-cutting process uses a vortex tube to deliver chilled compressed air to the cutting point. Oil is also added to the mixture. The worm shafts produced are free of undercuts, reducing the amount of machining required.
Induction hardening is a process that takes advantage of the whirling process. The induction hardening process utilizes alternating current (AC) to cause eddy currents in metallic objects. The higher the frequency, the higher the surface temperature. The electrical frequency is monitored through sensors to prevent overheating. Induction heating is programmable so that only certain parts of the worm shaft will harden.

Common tangent at an arbitrary point on both surfaces of the worm wheel

A worm gear consists of two helical segments with a helix angle equal to 90 degrees. This shape allows the worm to rotate with more than one tooth per rotation. A worm’s helix angle is usually close to 90 degrees and the body length is fairly long in the axial direction. A worm gear with a lead angle g has similar properties as a screw gear with a helix angle of 90 degrees.
The axial cross section of a worm gear is not conventionally trapezoidal. Instead, the linear part of the oblique side is replaced by cycloid curves. These curves have a common tangent near the pitch line. The worm wheel is then formed by gear cutting, resulting in a gear with two meshing surfaces. This worm gear can rotate at high speeds and still operate quietly.
A worm wheel with a cycloid pitch is a more efficient worm gear. It reduces friction between the worm and the gear, resulting in greater durability, improved operating efficiency, and reduced noise. This pitch line also helps the worm wheel engage more evenly and smoothly. Moreover, it prevents interference with their appearance. It also makes worm wheel and gear engagement smoother.
worm shaft

Calculation of worm shaft deflection

There are several methods for calculating worm shaft deflection, and each method has its own set of disadvantages. These commonly used methods provide good approximations but are inadequate for determining the actual worm shaft deflection. For example, these methods do not account for the geometric modifications to the worm, such as its helical winding of teeth. Furthermore, they overestimate the stiffening effect of the gearing. Hence, efficient thin worm shaft designs require other approaches.
Fortunately, several methods exist to determine the maximum worm shaft deflection. These methods use the finite element method, and include boundary conditions and parameter calculations. Here, we look at a couple of methods. The first method, DIN 3996, calculates the maximum worm shaft deflection based on the test results, while the second one, AGMA 6022, uses the root diameter of the worm as the equivalent bending diameter.
The second method focuses on the basic parameters of worm gearing. We’ll take a closer look at each. We’ll examine worm gearing teeth and the geometric factors that influence them. Commonly, the range of worm gearing teeth is one to four, but it can be as large as twelve. Choosing the teeth should depend on optimization requirements, including efficiency and weight. For example, if a worm gearing needs to be smaller than the previous model, then a small number of teeth will suffice.

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