Merchandise Description

S series Helical- Worm Geared Reducer with Motor

one. Item characteristics

1.1. S series: appropriate-angle velocity reduction gearing composed by helical gears, worms, and gears, optimized and designed in accordance to intercontinental common
 
one.2.Substantial precision, substantial performance, wonderful classification in transmission ratio, vast selection, large transmission torque, trustworthy performance, reduced sounds, adaptable installation, and hassle-free use and maintenance.
 
one.3. They are widely employed in numerous minimal-pace transmissions, which are general simple areas of mechanical transmission. 

two. Complex parameters

three.Purposes

HangZhou XG Transmission Gearbox reducer are extensively utilized in :
Ceramic Market
Glass Business
Meals Market
Metallurgy Business
Beer& Drink Market
Printing and dyeing Sector
Textile Sector
Warehouse Logoistics Business
Wooden functioning Equipment
environmental safety tools Industry
Leather-based Sector
Pharmacy Business
 
5.Business Info

 
ZheJiang CZPT Co.,Ltd,the predecessor was a state-owned armed forces CZPT organization, was set up in 1965. CZPT specializes in the full power transmission answer for higher-stop gear manufacturing industries dependent on the aim of “System Solution, Application Style and Skilled Provider”.

Starshine have a strong technical pressure with above 350 workers at existing, such as above thirty engineering professionals, 30 good quality inspectors, covering an area of 80000 square meters and varieties of superior processing devices and screening equipments. We have a good foundation for the sector application development and provider of high-stop velocity reducers & variators owning to the provincial engineering technological innovation research heart,the lab of gear speed reducers, and the foundation of contemporary R&D.

Our major products are R/S/K/F collection helical geared motor, SNP collection planetary gearboxes, SNKG collection bevel-helical gearmotor, NCJ collection equipment motor, RV series worm gearboxes, JWB-X sequence velocity variators, B/JXJ collection cycloidal gearboxes, XGK sequence helical-hypoid Gearboxes, which extensively utilized in ceramic industry, glass industry, woodworking equipment , high voltage switch, foods & beverage, packaging & printing, Storage & logistics, hoisting & transportation facilities…etc , and CZPT technically provide the professional solution & service for the medium and high-conclude customers, and our gearboxes are ideal-promoting in domestic, and even in overseas , such as in Europe, North America, South The usa, Center East, South Asia, Southeast Asia, Africa…etc.

 In the foreseeable future , Starshine will hold the creed of “serving buyer, diligence & simplicity, self-criticism, innovation, honesty, teamwork”, and the concept of “good quality results in price” to concentrate on the customers’ specifications and supply them the aggressive transmission resolution and produce worth for them consistently, and make a high-conclude products producing business and generate a preferred brand of replacing import items and upgrading repeatedly for the stop users.

Between Dynamic and Static, Basic is Incredible, let’s go ahead hand in hand and make a brilliant foreseeable future!

Our factory 
one. three hundred sets advanced processing machines

two. “6S”Standardized Management

Our Team 

Technological Team

Revenue Group

After Sales Staff

Exibition Display 

2019 ASIA ceramics exhibition

2018 Entire world of Business Exhibition

Quality Assurance
 
Items 100% take a look at just before shipping and delivery

Passed ISO 9001: 2015 Certification.

 
Our Certificates:
Handed ” ISO 9001 Global Quality System Certificate”, “Intercontinental High quality Credit rating AAA++ Ceritifacte” ,  ” Swiss SGS Certification”, Legendary Brand name in Chinese Electromechanical Market”, “Popular Brand of ZheJiang Province”, “Non-public Scientific and Technological Enterprise in ZheJiang Province”, “National Substantial and New-tech Enterprise”, “Prime 50 in Chinese Gear Market” “2011 HangZhou Engineering and Technological R&D Middle” and so on.

Our services

one. We provide 12 months Warranty.
two. We have 1000’s of gearbox reducers. From Input Electrical power .06KW to 200KW, Ratio 1.3-289.seventy four, Output velocity -1095rpm and Output torque 1.4-62800Nm. They can meet up with your all diverse specifications for distinct industries.
three. 24 several hours online provider.
four. Quickly delivry. 
5. We give E-catalog or Paper catalog,so you can decide on the model effortlessly in accordance to your requirements 
six. Welcome you come to our factory to verify our items, we can assist you to e-book the hotel or ticket.

FAQ
 
Q:Are you a trading  company or producer?
A: We are manufacturer.

Q:Exactly where do you foundation?
A: We are in Xihu (West Lake) Dis. district, HangZhou, China.

Q:What varieties of gearbox can you generate for us?
A: R/S/K/F sequence helical geared motor, SNP sequence planetary gearboxes, SNKG collection bevel-helical gearmotor, NCJ series gear motor, RV collection worm gearboxes, JWB-X collection speed variators, B/JXJ sequence cycloidal gearboxes, XGK collection helical-hypoid Gearboxes

Q:What are the software of the gearbox?
A:Items are commonly utilized in ceramic, glass, foodstuff, metallurgy, beer & drink, printing and dyeing, textile, petrochemical engineering, warehouse logistics, wooden-doing work equipment, environmental defense tools, printing and packaging, pharmacy, and leather-based. Items are marketed in some international locations and regions, these kinds of as Europe, The us, and Southeast Asia, and it possesses dozens of distributors and following-sale support agents.

Q:What is the substance you use?

A1: Aluminum Housing body ( For the RV sequence worm gearbox Dimensions thirty~90)
   
A2: Forged iron(For the RV collection worm gearbox, Measurement 110-one hundred fifty, For the NCJ  & F/R/S/K series helical equipment reducer)

Any inquiry pls make contact with:
Nicola Huang (Export revenue)
 
 
Web site: gearbox1965

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Worm gear reducer gearbox

A worm gear reducer gearbox is a gear reducer gearbox that uses a worm gear train to reduce the required force. Unlike traditional gear reducer gearboxes, these units are small and require low horsepower ratings. This reduces their efficiency, but their low cost and compact design help make up for this shortcoming. However, these gear reducer gearboxes have some drawbacks, including their tendency to lock up when reversing.

high efficiency

High-efficiency worm reducer gearboxes are ideal for applications where high performance, repeatability, and accuracy are critical. It consists of an input hypoid gear and an output hypoid bevel gear. The input worm rotates perpendicular to the output worm, so for every revolution of the input worm, the output gear makes one revolution. This arrangement reduces friction (another source of energy loss) in a high-efficiency worm gear to at least two arc minutes.
Compared with worm gear reducer gearboxes, hypoid gearmotors offer several advantages, including lower operating costs and higher efficiency. For example, hypoid gear motors can transmit more torque even at high reduction ratios. Also, they are more efficient than worm gear reducer gearboxes, which means they can produce the same output with a smaller motor.
In recent years, the efficiency of worm gear reducer gearboxes has been dramatically improved. Manufacturers have made great strides in materials, design, and manufacturing. New designs, including dual-enveloping worm gear reducer gearboxes, increase efficiency by 3 to 8 percent. These improvements were made possible through countless hours of testing and development. Worm gear reducer gearboxes also offer lower initial costs and higher overload capability than competing systems.
Worm gear reducer gearboxes are popular because they provide maximum reduction in a small package. Their compact size makes them ideal for low to medium-horsepower applications and they are reticent. They also offer higher torque output and better shock load tolerance. Finally, they are an economical option to reduce the device’s power requirements.

low noise

Low-noise worm gear reducer gearboxes are designed to reduce noise in industrial applications. This type of reducer gearbox uses fewer bearings and can work in various mounting positions. Typically, a worm reducer gearbox is a single-stage unit with only one shaft and one gear. Since there is only one gear, the noise level of the worm gear reducer gearbox will be lower than other types.
A worm gear reducer gearbox can be integrated into the electric power steering system to reduce noise. Worm reducer gearboxes can be made and from many different materials. The following three-stage process will explain the components of a low-noise worm reducer gearbox.
Worm gear reducer gearboxes can be mounted at a 90-degree angle to the input worm shaft and are available with various types of hollow or solid output shafts. These reducer gearboxes are especially beneficial for applications where noise reduction is essential. They also have fewer parts and are smaller than other types of reducer gearboxes, making them easier to install.
Worm gear reducer gearboxes are available from various manufacturers. Due to their widespread availability, gear manufacturers maintain extensive inventories of these reducer gearboxes. The worm gear ratio is standard, and the size of the worm gear reducer gearbox is universal. Also, worm gear reducer gearboxes do not need to be sized for a specific purpose, unlike other load interruptions.

pocket

A worm gear reducer gearbox is a transmission mechanism with a compact structure, large transmission ratio, and self-locking function under certain conditions. The worm gear reducer gearbox series products are designed with American technology and have the characteristics of stable transmission, strong bearing capacity, low noise, and compact structure. In addition, these products can provide a wide range of power supplies. However, these worm reducer gearboxes are prone to leaks, usually caused by design flaws.
Worm gear reducer gearboxes are available in single-stage and double-stage. The first type consists of an oil tank that houses the worm gear and bearings. The second type uses a worm gear with a sleeve for the first worm gear.
When choosing a gear reducer gearbox, it is essential to choose a high-quality unit. Improper gear selection can cause rapid wear of the worm gear. While worm gear reducer gearboxes are generally durable, their degree of wear depends on the selection and operating conditions. For example, overuse, improper assembly, or working in extreme conditions can lead to rapid wear.
Worm reducer gearboxes reduce speed and torque. Worm gears can be used to reduce the speed of rotating machines or inertial systems. Worm gears are a type of bevel gear, and their meshing surfaces have great sliding force. Because of this, worm gears can carry more weight than spur gears. They are also harder to manufacture. However, the high-quality design of the worm gear makes it an excellent choice for applications requiring high torque and high-speed rotation.
Worm gears can be manufactured using three types of gears. For large reduction ratios, the input and output gears are irreversible. However, the worm reducer gearbox can be constructed with multiple helices. The multi-start worm drive also minimizes braking effects.

Self-locking function

The worm reducer gearbox is self-locking to prevent the load from being driven back to the ground. The self-locking function is achieved by a worm that meshes with the rack and pinion. When the load reaches the highest position, the reverse signal is disabled. The non-locking subsystem back-drives the load to its original position, while the self-locking subsystem remains in its uppermost position.
The self-locking function of the worm reducer gearbox is a valuable mechanical feature. It helps prevent backing and saves the cost of the braking system. Additionally, self-locking worm gears can be used to lift and hold loads.
The self-locking worm gear reducer gearbox prevents the drive shaft from driving backward. It works with the axial force of the worm gear. A worm reducer gearbox with a self-locking function is a very efficient machine tool.
Worm gear reducer gearboxes can be made with two or four teeth. Single-ended worms have a single-tooth design, while double-ended worms have two threads on the cylindrical gear. A multi-boot worm can have up to four boots. Worm reducer gearboxes can use a variety of gear ratios, but the main advantage is their compact design. It has a larger load capacity than a cross-shaft helical gear mechanism.
The self-locking function of the worm reducer gearbox can also be used for gear sets that are not necessarily parallel to the shaft. It also prevents backward travel and allows forward travel. The self-locking function is achieved by a ratchet cam arranged around the gear member. It also enables selective coupling and decoupling between gear members.

high gear ratio

Worm reducer gearboxes are an easy and inexpensive way to increase gear ratios. These units consist of two worm gears – an input worm gear and an output worm gear. The input worm rotates perpendicular to the output worm gear, which also rotates perpendicular to itself. For example, a 5:1 worm gearbox requires 5 revolutions per worm gear, while a 60:1 worm gearbox requires 60 revolutions. However, this arrangement is prone to inefficiency since the worm gear experiences only sliding friction, not rolling friction.
High-reduction applications require many input revolutions to rotate the output gear. Conversely, low input speed applications suffer from the same friction issues, albeit with a different amount of friction. Worms that spin at low speeds require more energy to maintain their movement. Worm reducer gearboxes can be used in many types of systems, but only some are suitable for high-speed applications.
Worm gears are challenging to produce, but the envelope design is the best choice for applications requiring high precision, high efficiency, and minimal backlash. Envelope design involves modifying gear teeth and worm threads to improve surface contact. However, this type of worm gear is more expensive to manufacture.
Worm gear motors have lower initial meshing ratios than hypoid gear motors, which allows the use of smaller motors. So a 1 hp worm motor can achieve the same output as a 1/2 hp motor. A study by Agknx compared two different types of geared motors, comparing their power, torque, and gear ratio. The results show that the 1/2 HP hypoid gear motor is more efficient than the worm gear motor despite the same output.
Another advantage of the worm gear reducer gearbox is the low initial cost and high efficiency. It offers high ratios and high torque in a small package, making it ideal for low to medium-horsepower applications. Worm gear reducer gearboxes are also more shock-resistant.

editor by czh 2023-01-09